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  • Cost-effective solution for thrust vector control of microsatellite launch vehicles

    Paper number

    IAC-15,D2,5,6,x30977

    Author

    Mr. Matthias Hecht, DLR (German Aerospace Center), Germany

    Coauthor

    Mr. Josef Ettl, German Aerospace Center (DLR), Germany

    Coauthor

    Mr. Dieter Grothe, Ingenieur und Planungsbüro Dieter Grothe, Germany

    Coauthor

    Mr. Josef Wiedemann, DLR (German Aerospace Center), Germany

    Year

    2015

    Abstract
    Microsatellite launch vehicle programs have strict requirements to their budget. Therefore a cost-effective and reliable thrust vector control system is mandatory. Additionally, the dimensions of microsatellite launch vehicles are causing smaller moments of inertia compared to large launch vehicles. This means a small vehicle needs a fast thrust vector system to control angular movements.\\
    \\
    For the Veículo Lançador de Microssatélites (VLM-1, microsatellite launcher) a thrust vector control system was developed considering low cost and high performance capabilities. VLM-1 is developed in a cooperation between the Deutsches  Zentrum für Luft- und Raumfahrt (DLR, Germany) and the Instituto de Aeronáutica e Espaço (IAE, Brazil). The development of such a thrust vector system includes the know-how of different disciplines like structural mechanics, hydraulics, electrical engineering and control theory. Some components are very important concerning the performance of this thrust vector control system. These key components are two hydraulic actuators, a flexible nozzle, a mechanical structure and a controller box.  The flexible nozzle is tilted by the two actuators while the actuators are operated by the controller box. Especially the hydraulic actuators are commercial components which are adapted to the needs of fast thrust vectoring.  Furthermore, a controller software was developed to increase the performance of the actuators.\\
    \\
    The thrust vector control system for VLM-1 combines cost-effectiveness, reliability and high performance in one single system and is also applicable for comparable future rocket systems.
    Abstract document

    IAC-15,D2,5,6,x30977.brief.pdf

    Manuscript document

    (absent)