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  • Orion: Lessons from EFT-1 and EM-1, AA-2, and EM-2 status

    Paper number

    IAC-16,B3,9-GTS.2,1,x35713

    Coauthor

    Mr. Scott Norris, Lockheed Martin Space Systems Company, United States

    Coauthor

    Mr. Paul Marshall, National Aeronautics and Space Administration (NASA)/Johnson Space Center, United States

    Coauthor

    Mr. Timothy Cichan, Lockheed Martin Corporation, United States

    Coauthor

    Dr. Roger McNamara, United States

    Coauthor

    Mr. Bryce Cox, United States

    Year

    2016

    Abstract
    Orion, the Multi-Purpose Crew Vehicle, is a key piece of the NASA human exploration architecture for beyond earth orbit (BEO). Lockheed Martin was awarded the contracts for the design, development, test, and production planning for Orion through the Exploration Mission 2 (EM-2) in 2021. Numerous lessons have been learned from this development program and allowed NASA and Lockheed Martin to optimize the Orion design for future flights to increase crew safety, lower mass, lower cost, and shorten production schedules.
    
    On December 5, 2014, NASA and an industry team led by Lockheed Martin achieved a remarkable advancement in our nation’s human deep space exploration capability with the launch of Orion’s Exploration Flight Test-1 (EFT-1).  In a 4.5 hour, 60,000 mile that flew 15 times higher than the International Space Station, the Orion EFT-1 team carried out many of the riskiest in-flight events critical to making Orion the safest spacecraft possible for crewed deep space missions. 
     
    Data provided from more than 1200 sensors measured every aspect of the spacecraft’s performance, including avionics and software; separation events; attitude control and guidance; entry, descent and recovery operations; parachute deployment; aerodynamic and aero-thermal performance; and other critical mission and ground operations. This data helped identify specific improvements to enable more efficient processes and operations concepts for the following Exploration Mission One (EM-1) production.  The Orion EFT-1 Team not only collaborated on manufacturing innovations, but also process innovations that reshaped traditional oversight/insight functions and increased affordability.
    
    The next three flight tests for the Orion program will be EM-1, Ascent Abort two (AA-2), and EM-2.  These final tests will validate the improved designs and certify the Orion for operational use.  Work on these missions is well underway.  The EM-1 critical design review was completed at the end of 2015 and the European Service Module Critical Design review is scheduled for April 2016. The EM-1 pressure vessel was delivered to the Kennedy Space Center (KSC) Operations and Checkout (O&C) facility in early 2016 and is being prepared for all crew module subsystems integration.
    
    This paper will discuss the EFT-1 lessons learned and optimization plans for the future Exploration Mission configurations and tests.
    Abstract document

    IAC-16,B3,9-GTS.2,1,x35713.brief.pdf

    Manuscript document

    IAC-16,B3,9-GTS.2,1,x35713.pdf (🔒 authorized access only).

    To get the manuscript, please contact IAF Secretariat.