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  • A study on the Design and structural analysis of filament wound Composite Motor case with Inter metallic segment joint

    Paper number

    IAC-17,C2,1,12,x38345

    Author

    Mr. Paul Murugan J, Indian Space Research Organization (ISRO), India

    Coauthor

    Mr. Thomas Kurian, Indian Space Research Organization (ISRO), India

    Coauthor

    Mr. Jayaprakash Janardhanan Nair, Indian Space Research Organization (ISRO), India

    Coauthor

    Dr. Jayachandran T, Indian Space Research Organization (ISRO), India

    Coauthor

    Mr. Shaji A, Vikram Sarabhai Space Centre, ISRO, Thiruvananthapuram, India

    Year

    2017

    Abstract
    Solid Rocket Motor is being used in the ISRO’s launch vehicle such as PSLV, GSLV, LVM3, RLV and HSP. Material used is 15DV6 steel for < 1m dia. motors and M250 material  for the remaining Motors.  Metallic segment are made with conventional rolling and welding technique.  Tang and clevis joints are used for connecting this metallic cylindrical and end segments. Other nations mostly using Flow forming route with the D6AC material. Composite filament wound cases (FWC), successfully employed in applications as a monolithic case for more than four decades in solid rocket motor (SRM) design. This enables increased operational pressure and increased payload capabilities. Consequently, new and present launch vehicles are considering migrating towards high specific strength& high specific stiffness monolithic FWC for shorter length (<15m) motors and segmented FWC for larger length (>15 m) solid Rocket Motors considering the easiness in casting and handling.  Considering the world scenario, ISRO also initiated to  study the feasibility of developing the segment joint for connecting the composite cylindrical shells. Design was carried out based on the strength and stiffness approach. This report covers the details of the design and 3-D finite element analysis results of composite segment joint and payload gain due to decrease of the inert mass.
    Abstract document

    IAC-17,C2,1,12,x38345.brief.pdf

    Manuscript document

    IAC-17,C2,1,12,x38345.pdf (🔒 authorized access only).

    To get the manuscript, please contact IAF Secretariat.