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  • IAC-25
  • C2
  • 8
  • session 8

    Title

    Advancements in Materials Applications, Additive Manufacturing, and Rapid Prototyping Manufacturing and Rapid Prototyping

    type

    oral

    Description

    The topics to be addressed include advancements in materials applications, novel technical concepts in the rapid prototyping of space systems, and materials and processes for in space manufacturing and construction. Continuous improvements in materials and structural concepts are always needed to achieve extremely demanding goals in performance, reliability, and affordability of space components, especially in terms of greater accuracy/dimensional stability, longer life, greater survivability to both natural and threat environments, and producibility capability for high volume production. Different additive manufacturing (AM) processes are currently used for different materials in the fabrication of metal, ceramic, and plastic parts. New and different processes are being developed for utilization of lunar regolith materials for manufacturing and construction. As a very new technique, AM is strongly emerging due to the capability of optimization of structural parts for space applications as it concerns weight reduction, improvement of mechanical properties and reduction of development and lead times as well as cost reduction. The ability to utilize in situ resources for manufacturing and construction is very attractive for logistics reduction for deep space exploration.

    Date

    2025-10-03

    Time

    10:15

    Room

    Room C3.4

    IPC members
    • Co-Chair: Prof. Pierre Rochus, CSL (Centre Spatial de Liège), Belgium;

    • Co-Chair: Dr. Raymond G. Clinton, NASA Marshall Space Flight Center, United States;

    • Rapporteur: Dr. Bangcheng Ai, China Aerospace Science and Industry Corporation, China;

    • Rapporteur: Prof. Mario Marchetti, Sapienza University of Rome, Italy;

    papers

    Order

    Time

    Paper title

    Mode

    Presentation status

    Speaker

    Affiliation

    Country

    1

    10:15

    High-performance polymers via additive manufacturing as a NewSpace prototyping tool

    10

    Mr. Henrik Øvrebø

    Norwegian University of Science and Technology

    Norway

    2

    10:25

    advanced manufacturing for space: structural verification of a topology-optimized dmls 3u nanosatellite

    10

    Mr. Roider Pugal

    University of the Philippines Diliman

    The Philippines

    3

    10:35

    Design of an Additively Manufactured Reaction Wheel for the ArcticSat CubeSat

    10

    Mr. Ricky Gill

    University of Manitoba

    Canada

    4

    10:45

    A bioinspired continuous fiber floating 3D printing method for in space large-scale structure manufacturing

    10

    Dr. Hao Liu

    Tsinghua University

    China

    5

    10:55

    Ti6Al4V Monolithic High Pressure Gas Bottle using LPBF for Space Application

    10

    confirmed

    Dr. Anil Kumar Jain

    Vikram Sarabhai Space Centre (VSSC)

    India

    6

    11:05

    Design for AM of Small Spacecraft Propellant Tanks: FDM 3D Printing of Polymers and Composites

    10

    Mr. Ahmed E. S. NOSSEIR

    University of Trento, Department of Physics, National PhD in Space Science and Technology

    Italy

    7

    11:15

    Printed platforms for fast access to space

    10

    Mr. Lorenzo Tarabini-Castellani

    Deimos Space SLU

    Spain

    8

    11:25

    Fused Filament Fabrication of CF/PEEK-PEI hybrid joints for demise of satellite structures

    10

    Mr. Lukas Raps

    German Aerospace Center (DLR)

    Germany

    9

    11:35

    Multi-Material Laser Powder Bed Fusion of Liquid Rocket Nozzle with Regenerative Cooling Channel Wall

    10

    Dr. Ling Chen

    Commonwealth Scientific and Industrial Research Organisation (CSIRO)

    Australia

    10

    11:45

    Investigation of Pressure Drops in Additively Manufactured IN625 Rocket Nozzle Channels: Role of Build Orientation, and Surface Roughness

    10

    Dr. Aashna Raj

    Royal Institute of Technology (KTH)

    Sweden

    11

    11:55

    The Design of a Robotic Cold Welding and Deformation System for In-Space Manufacturing

    10

    Mr. Edward Lui

    The Ohio State University College of Engineering

    United States

    12

    12:05

    An Investigation into the Structural Performance of Blended Integrated Inserts using Additive Manufacturing

    10

    Prof. Scott Walker

    University of Southampton

    United Kingdom

    *

    In-Space Additive Manufacturing Recycling of Space-Weathered High-Performance Polymers

    10

    Mr. Henrik Øvrebø

    Norwegian University of Science and Technology

    Norway

    *

    Lithography-based additive manufacturing of ceramics with bio-inspired surfaces for lunar dust mitigation

    10

    Dr. Seetha Raghavan

    Embry-Riddle Aeronautical University

    United States

    *

    Origami-Inspired Deployable Structures for Space Exploration: Integrating Artificial Intelligence, Robotics, and Advanced Materials

    10

    Mr. Nijanthan Vasudevan

    Drexel University

    United States